crayonDesignFabricationCNC2013

Turner's tetrahedron

A tetrahedron inside a tetrahedron inside a tetrahedron, milled from one block on a 3-axis CNC.

The finished tetrahedron spinning, showing the nested shapes

While learning the basics of CNC machining so I could make microfluidic nozzles for my grad school research, I discovered objects known as turner's cubes: a cube within a cube within a cube. Legend has it they're given to apprentice machinists, who have to figure out how to turn one from scratch on a lathe.

I wondered whether I could do the same with another platonic solid, a tetrahedron, on the 3-axis mill we had in the lab. It was possible, though it turned out to be an exercise in workholding.

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Tutorial

The write-up: a sine vise at 35.26° and laser-cut V-blocks hold the cube by a corner so each tetrahedral face can be milled flat.